Double sided edge bander IMA COMBIMA II R75

  • Type:EDGE BANDERS
  • Producer:IMA
  • Model:COMBIMA II R75 1370 A+B R3 PU z laserem
  • ID:10098
  • Year of production:2011

Technical data


Edge profiles:
thin edge approx. 0,4 – 0,6 mm chamfer 15 °
plastic edge 1,0 mm radius 1,0 mm
plastic edge 1,5 mm radius 1,5 mm
plastic edge 2,0 mm radius 2 mm
suitable laser edge (PP) 0,8 / 1,0 radius 1 mm + 2 mm

min. passage width:
– for longitudinal processing 236 mm
– for transverse processing 266 mm
max. Passage width: 2500 mm

Workpiece:
min. Workpiece length: 266 mm
max. Workpiece width: 1300 mm (chain track extension)
min. Workpiece thickness: 8 mm
max. Workpiece thickness (with copy function): 45 mm

Equipment


Cam spacing 270 mm

Right machine (stop side on the right in the direction of passage)
feeding speed v = 8 40 m / min, frequency-controlled drive
not to be equated with the real processing speed

Headstock drive for double-sided machines

Program-controlled master & slave width adjustment
with servo motors, adjustment speed: approx. 4 m/min.

Electronic height adjustment of the upper pressure 
by means of positioning control

Central support with a roller conveyor, can be lowered automatically

Feeding device
for bringing the workpieces up to the fence for the longitudinal passage

Pneumatic lifting unit for the feed device

Magazine
for manual workpiece feeding of small parts that are taken along by the chain cams, to be set up on the chain tracks extended towards the front, max. workpiece length in the direction of passage: approx. 600 mm

Electronic positioning control for a stepless adjustment of the workpiece overhang

Servo milling unit
with horizontal change in distance,
incl. control function via AC servo motor,
fixed motor position 90 °,
with 1 motor 4,4 kW, 100 Hz, 6000 rpm
motor shaft for using the Hydro-Format tool system
vertical adjustment with mechanical digital display

Double hogging unit
with a common vertical adjustment for both hoggers;
with a lower chipper unit by 185 mm to the machine inlet
offset mounted, 380 V, 100 Hz, 6000 rpm and an upper one
chipping unit
2 motors 8.0 kW, 100 Hz
electronic positioning control for stepless horizontal adjustment
2 motor shafts for use with the Hydro-Format tool system

Servo milling unit
with horizontal distance change,
incl. control function via AC servo motor
fixed motor position 90 °
with 1 motor 4,4 kW, 100 Hz, 6000 rpm
motor shaft for use with the Hydro-Format tool system
vertical manual adjustment with mechanical digital display

300 mm emitter for preheating the workpiece edge up to 60 mm height

Gluing unit VTG
for gluing straight edges up to max. 3 mm with precise approach function.
edge material 0,3 - 3 mm roll material
Technical data:
min. edge height 14 mm
max. edge height 60/100 mm

Hold-down device in the area of the main pressure roller
adjustable via step motor

Glue specification for workpiece thickness max. 50 mm
with pneumatic quick-lock system, chem-coat coating and electronic temperature control
volume: 0,8 liters

Automatic glue roller cleaning
pneumatically operated metering slide for cleaning the glue roller

2-way edge magazine for roll material 0,3 - 3 mm thick and max. workpiece thickness 60 mm
- with automatic edge change (automatic slide change)
- additional separate track for special edges
- edge feed via a servo drive

Magazine plate height adjustable by hand, for manual adjustment of the edge overhang +/- 10 mm

Vertical roll holder for 2 rolls
max. roll diameter 850 mm, max. edge height 65 mm
with a remaining length detection at approx. 2200 mm

Quick-melt automatic PU melting system
directly assigned to the glue container via a shifting device, with a closure at the melt-off outlet and a level control for the application basin, for 2 kg cans

300 mm heater for preheating the workpiece edge up to 60 mm high

Gluing unit VTG
for gluing straight edges, only for use with a magazine
edge material 0,3-2 mm roll material

Diode laser system LDM 3,0 kW
for activating laser-sensitive edge materials, consisting of a fiber-coupled diode laser incl. Diode laser power supply, water / water-heat exchanger, control unit with teleservice module and fiber optic cable
Technical data:
power 3,0 kW

Processing optics KH 23 2,5 to 4,0 kW
to activate the laser-sensitive functional layer on the
edge band reverse side
for an edge band height of 23 mm

External water / air cooler, 11,5 kW
the water / air cooler enables unrestricted operation at
ambient temperatures of 5 - 40 ° C

Hold-down device in the area of the main pressure roller
adjustable via step motor

2-way edge magazine for roll material 0,3 - 3 mm thick and max. workpiece thickness 60 mm
pneumatically controllable cutting knife for cutting the edge material
magazine plate height adjustable by hand, for manual adjustment of the edge overhang +/- 10 mm
vertical roll holder for 2 rolls

Trimming unit
for cutting off the edge overhang on the front and rear edges of the workpiece
pneumatic swiveling 0 + 25 ° for straight and bevel chop cuts
automatic setting for bevel-chop cut with two different
edge thicknesses (e.g. 0,4 and 1,2 mm) as well as for "edge overhang" for copying with edge thickness 1,0 - 3,0 mm
automatic adjustment to the feed speed 20 + 30 m/min.
with 2 motors 660 W, 200 Hz

Milling unit with 2 motors
max. can be swiveled approx. 3 degrees (for workpiece thicknesses over 25 mm)
with height sensing, without lateral sensing
with 2 milling motors 1000 W, 400 V, 200 Hz, 12000 rpm
working in the opposite direction

Spray nozzle for applying lubricant

Multiple profile milling unit with 2 motors
for milling 4 profiles, with step motor axes for horizontal and
vertical positioning, for profiling / bevel milling from above and below, with height sensing, lateral sensing by pneumatic pressure

Horizontal spray nozzle for the KFA
for applying release agent to the workpiece edge

Contour milling unit, KFA x30
for profile milling of the front and rear workpiece contour
program-controlled conversion for up to four profiles, incl. fine positioning for different edge thicknesses
1 motor 500 W, 330 V, 600 Hz, 18000 rpm
sensing roller Ø: 140 mm (smallest inner contour radius R = 80mm)

Multiple profile scraper unit
with stepper motor axes for horizontal and vertical positioning, for finishing an upper and a lower quarter-circle profile on plastic edge materials from above and below (max. 4 profiles)

Spray nozzles at the top and bottom for applying cleaning agents

Scraper
for removing hot melt adhesive residues from the edge area of the
upper and lower edge of workpiece, with height sensing skid

Spray nozzles at the top and bottom for applying cleaning agents

Buffing unit
for deburring, as well as cleaning and polishing the glued-on paper and plastic edges
with 2 lower and 2 upper motors 180 W, 50 Hz, 1400 rpm

Right side only with
milling / profile milling / grooving unit
with 1 motor 6,6 kW, 100 Hz, 6000 rpm
horizontal manual adjustment with mechanical digital display
motor shaft for use with the Hydro-Format tool system

Left side free space

ICOS open
PC-based control system with integrated PLC and electronic
Route control
user-friendly interface with Windows standards
simple, component-oriented program creation
program name freely definable